Back in the Basement, Installing the Custom Bookshelves

December 10, 2012 | by Ethan (email) |

Joe Bianco is a general contractor with a real passion for woodworking. He’s shown me pictures of built-in cabinets and fireplace mantles he has completed in the past, and they all looked very impressive. When I learned that Joe would be building some custom bookshelves as part of the basement remodel, I was excited to see Joe in action.

If you’re just joining us, today’s article is part of a series covering a basement remodel with local contractor Joe Bianco, and here’s what you’ve missed so far:

Joe built the shelf carcasses at his workshop. He used cabinet grade 3/4″ plywood, and the back is 1/4″ tempered hardboard. He made the left-side unit just short enough to clear the bulkhead after the carpet was installed.

Pro-Talk: In woodworking, the shell of a cabinet, shelf, dresser, etc. is often referred to as a carcass.

The face frames are made of Poplar and joined together with pocket hole screws. Joe secured the frames to the carcasses with finish nails through the face and then filled the holes. Both units and the shelves were painted with furniture grade paint that provides a more durable finish.

After Joe set the units in place, he was able to measure (inside the HVAC closet) for studs, and he drilled some countersink holes.

Next, Joe cut out an opening for an electrical outlet using his “miracle tool” (a Fein MultiMaster).

Pro-Tip: Code requires an electrical box extender to support the receptacle through the bookshelf.

Joe put in some long screws at the top and base of each unit, and he screwed them to each other as well.

The half-height unit has a solid wood countertop, and Joe screwed that in place next.

After that, Joe caulked this one corner before the rest because it will be inaccessible after he installs molding.

Joe purchased some plinth blocks at the local DIY center and he positioned them with an equal reveal at the bottom and top of the bookshelves.

Next, Joe cut and nailed fluted casing in-between the plinths.

The top of the left-side unit will be wrapped in a simple 2-5/8″ crown molding.

The crown molding conceal the small gap between the shelf and the bulkhead.

Joe glued and nailed all the crown molding.

Pro-Tip: End grain pieces tend to soak up a fair amount of wood glue so Joe spreads a generous coating on both sides of the joint.

Next, Joe used some scrap plinth block to act as spacers along the bottom.

Joe continued the baseboard trim, wrapping the base of the bookshelves.

When all the molding was installed, Joe caulked all the edges and applied some touch-up paint as needed.

The last step was to insert the shelf support pegs and set the shelves in place. The finished product looks really good, and it’s a great use of this space.


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