Ethan

Mid-Century Modern Dog Crate and End-Table Tutorial

September 12, 2018 | by Ethan (email) |

Thank you so much for visiting us at One Project Closer for this Mid-Century Modern Dog Crate and End-Table Tutorial.

I’m sure you’ve heard by now that we have a new addition to the family – Chief Hopper. Hopper is a Morkie (Maltese + Yorkie mix), and he is a ton of fun. The girls love playing with him, and I’ll admit that so do I. Getting ready for Hopper, we purchased all the usual stuff – bed, toys, food, bowls, etc. When it came to buying a dog crate, Jocie and I couldn’t find anything that we really liked. Jocie is big on the mid-century modern style, and we wanted something that would serve as an end-table too. You can probably see where this is going. In the end, I decided to build the dog crate.

Materials

For this project, I picked up some Maple 1x and a sheet of sanded plywood at the local Home Depot. One thing to remember (because initially I did not) is that Maple is a hardwood and will soak up stain much slower than a softwood. I’m pleased with the ‘two-tone’ look of our dog crate. If you want something more uniform, try to buy all the same species of wood.

Here are the other materials I used to build this crate:

  • Kreg pocket hole screws (fine and course thread)
  • 1/2″ wood dowel
  • Wood glue
  • Tapered legs (purchased off Etsy)
  • Round metal stair balusters
  • Plywood edge banding
  • 12″ piano hinge
  • Wood stain

Building the Dog Crate

I started by cutting the bottom and back pieces to size from the sheet of plywood. I like to use painters tape especially for cuts across the grain to better prevent tear-out. If you know of other tips, share them in the comments! I sized this to fit the dog bed which is 18 x 30″.

Next, I drilled pocket holes that would allow me to attach the bottom, top and sides.

The sides are made from Maple and the round metal stair balusters. I began building the sides by cutting the rails and stiles to length. Here’s where I could have really benefited from a metal chop saw and dowel jig. Instead I made due with my grinder and drill press.

The stair balusters will be the metal bars for the crate, and I needed to cut three equal lengths from each baluster. With some help from Jocie and a lot of tedious adjustments, we cut the bars and sanded any rough edges.

Next, I measured and drilled 1/2″ holes for the dowel plugs.

Full disclosure – Hopper’s head is smaller than I expected and he can slip through the bars. I spaced the bars at 2-3/4″ intervals. If you’re intending to build this dog crate, consider putting the bars a little closer together for dogs under 6 lbs. I’m hopeful that he will grow big enough that he can’t ninja his way out of the dog crate soon.

The 1/2″ dowel plugs are a very tight fit in the 1/2″ holes so I rounded one edge of the plug and smeared a tiny bit of paste wax before pounding them into place.

After a quick dry-fit, I assembled the two sides with more pocket holes.

LuLu was my occasional helper. She’s so stinkin cute.

After the sides were assembled, I attached them to the plywood bottom and sides.

One feature on this dog crate is that I wanted a sliding pocket door. This enables us to leave the crate open for Hopper without having a crate door swing out into the room. To achieve this I cut a piece of scrap with tenons on both ends. Next, I cut a corresponding slot for the two slides. The crate door swings upward on the piano hinge and then slides back into the crate, resting on the side pieces.

I used a router and chisel to cut a space into the slide for the hinge.

Once I was satisfied with the slides, I built the crate door much just like the sides. I used playing cards to create just the slightest space for the door to move.

I also cut a rounded slot for a handhold.

Next, I cut the plywood top to size. There was a bit of back-and-forth because I needed to account for the thickness of the edge banding on three sides, and I needed to cut some clearance for the top of the door to pivot. At this point I also attached the tapered legs. These I simply routed a shallow circle and glued into place.

Once I had the top in place and the door able to slide as expected, I ripped some more Maple to create a flair trim piece. This was glued into place around the entire front face. You can see I cut some scrap wood to be able to better clamp everything in place.

After going through progressively finer sandpaper, the dog crate was ready for stain. Jocie picked a dark walnut, and we applied two coats. Lastly, I sealed the crate with three coats of polyurethane.

A few days later the poly was dry and the smell had gone. We moved the crate into the house, and I was rewarded when Hopper very quickly crawled into his crate and lay down.

Here’s a quick video showing how the door slides open and closed. I love that there isn’t a door hanging open for me to bang on legs on as I walk by. You know what I’m talking about!

8 Responses
  1. Mary Sue Paulis says:

    What a great idea, useful and great-looking! The photos are great in showing exactly what to do. And the dog is too cute!

  2. Courtenay says:

    This is brilliant! Why doesn’t everyone do this? So much better than any other dog crate I’ve ever seen!

  3. Cami Hales says:

    Couple of questions, If the door swings up to be put away, can’t the dog just push it up with his nose and crawl under? Also, what’s the average price of making it?

    • Jocie says:

      We estimate it cost about $150, largely due to the metal ballisters that were significantly more expensive than using wood dowels.

      When our dog gets a bit bigger and stronger we are going to install super strong magnets to keep it closed. You could also easily affix a small latch on either side. for now, we don’t need one. 🙂

  4. […] Our Favorite Post of 2018: Mid-Century Modern Dog Crate and End-Table Tutorial […]

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  6. Handy Squad says:

    It looks great! What a good idea!

  7. Jen says:

    Hi, I love this dog crate that you made, i like hiw the door can flip ip and slide in. I want to make one for my new puppy, can you tell more on how to make the door flip up and slide in? What material did you use to make the door stop at the edge (on the top) when you close the door. Thank you!

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